Safe and Effective Use of Pallet Trucks

When moving pallets, you have two main options: using a forklift or a pallet truck. Forklifts require special licensing, whereas pallet trucks are often more manoeuvrable and easier to use.

Using a Pallet Truck

Before using a pallet truck, ensure you are authorised and have completed any necessary training. Conduct a thorough visual inspection of the pallet truck to ensure it is in good working order:

• Check the tines: Look for any damage, wear, or excessive rust.
• Inspect the wheels: Ensure they are clear of debris like plastic wrap or small stones, which can cause jamming.
• Examine the back wheel: Ensure there are no issues with the wheel or its components.
• Verify joints and springs: Make sure all pins are in place and nothing is broken or loose.
• Test the arm: Ensure it moves smoothly and the chain and button are in good condition.

After confirming that the truck is in good condition, you are ready to use it. However, it is crucial to plan your lifting operation effectively.

Preparing for Operation

When preparing to move a pallet:

• Choose the correct tines: Ensure they are suitable for the pallet size and type.
• Inspect the pallet: Verify that it is not damaged and the load is evenly distributed and within the truck's weight capacity.
• Secure the load: Use shrink-wrapping or other methods to prevent items from shifting or falling off.

Operational Safety

Before moving a pallet, follow these steps:

• Plan your route: Ensure the path is clear of obstacles and that you are wearing any required personal protective equipment (PPE), such as steel-toe cap shoes or high-visibility clothing.
• Position the pallet truck: Align the tines centrally in the pallet and lift it just enough to clear the ground. Avoid lifting too high to maintain stability.
• Navigate carefully: When moving across slopes or uneven ground, lift the load slightly to prevent grounding out.
• Place the pallet: Ensure the area is clear of people and objects before lowering the pallet. Perform a final check to ensure the pallet is positioned correctly and securely.

Dealing with Pallet Types

Be aware of the two main types of pallets:

• Open-ended pallets: These allow for easy insertion and removal of the pallet truck without obstructions.
• Closed pallets: These may have wooden barriers that can obstruct the pallet truck. Apply more force if necessary and lift the handle slightly when removing the pallet to avoid jamming.

Post-Operation Care

After use, always store the pallet truck securely to prevent it from becoming a trip hazard. Ensure it is kept in a designated area where it will not obstruct pathways.

By following these guidelines, you can ensure safe and efficient use of pallet trucks in your workplace.